Welcome to ACC Insulations

High-Performance Electrical Insulation & Transformer Components Manufacturer in India

Transformer & Composite Insulation Specialists — MIDC Ambad, Nashik, Maharashtra

ACC Insulations (Arunoday Composit Corporation), established in at MIDC Ambad, Nashik, is a trusted electrical insulation manufacturer supplying OEM transformer, switchgear, motor, and generator manufacturers across India for over 30 years.

We specialise in transformer pressboard, pre-compressed boards, electrical grade crepe paper, fibre glass epoxy sheets (G10/G11/FR4), glass fiber tubes, FRP pultruded profiles, densified laminated wood, and custom-machined composite insulation components — engineered for HT & LT applications across power, distribution, and industrial sectors.

Every product we manufacture meets IEC and IS standards — with full in-house dimensional inspection, dielectric strength testing, and batch certification before dispatch.

  • State-of-the-art manufacturing facility in MIDC Ambad, Nashik
  • Advanced CNC machining, hydraulic presses & precision fabrication
  • IEC 60641, IEC 60554, IEC 60893 & IS standard compliance
  • Custom components from OEM drawings — any profile, any tolerance
Know More About Us
Transformer insulation component manufacturing at ACC Insulations facility in Nashik India

What We Manufacture

From raw cellulose insulation papers to precision CNC-machined composite components — every product in our range is engineered for long-term performance in demanding electrical environments.

Transformer Pressboard & Pre-Compressed Boards

High-density cellulose pressboard for transformer cylinders, spacers, angle rings and barriers. IEC 60641 compliant. Low residual moisture for reliable oil-paper insulation systems.

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Electrical Grade Crepe Paper & Tubes

Cellulose crepe paper with 10–30% stretchability for transformer lead wrapping, conductor insulation and coil assemblies. Oil impregnatable. IEC 60554 compliant.

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Electrical Grade Press Paper & Kraft Paper

Flat cellulose insulation paper for turn-to-turn and layer-to-layer winding insulation in power and distribution transformers. Multiple grades and thicknesses available.

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Glass Fiber Tubes & Epoxy Wound Tubes

Electrical grade glass fibre reinforced epoxy tubes for HV insulation, bushing cores, and structural spacers. High dielectric strength, temperature resistant.

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Fibre Glass Epoxy Sheets (G10, G11, FR4)

Precision CNC-machined glass epoxy laminate components — stator wedges, busbar supports, phase barriers, terminal boards and arc chutes. ±0.05 mm tolerance.

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Electrical Densified Laminated Wood (DLW)

High-strength densified laminated wood for transformer clamping rings, structural supports and insulation frames. Oil-compatible. Available in custom board sizes and beams.

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Featured Products

Comprehensive electrical insulation materials and transformer components — engineered for long-term reliability.

ACC Insulations is the single-source supplier for transformer OEMs needing pressboard, crepe paper, epoxy laminates, glass fibre tubes, and custom machined insulation parts — all under one roof, all IEC & IS compliant.

How We Work

From your drawing to your door — our process is built for OEM precision and reliability.

1

Enquiry & Spec Review

You share your drawing or standard spec. Our engineers review material grade, dimensions, and tolerances.

2

Material Selection

We select the correct IEC/IS grade raw material — pressboard, epoxy laminate, cellulose paper, or composite.

3

CNC Machining & Fabrication

Components are machined or formed on our CNC centres and hydraulic presses to your exact dimensional requirement.

4

Quality & Dispatch

Full dimensional, dielectric, and visual inspection before dispatch. Batch certificates supplied on request.

Engineering Suite

Smart Insulation Selection & Calculators

Our validated engineering tools help electrical engineers and transformer designers choose the correct insulation grade, calculate safe dielectric clearances, verify thermal class compliance, and convert units — all in one place.

  • Material Finder: Match to IEC/IS grade by application parameters
  • Thickness Calculator: Required insulation thickness from voltage & dielectric strength
  • Weight Estimator: Logistics & structural mass calculation
  • Thermal Audit: Class A–H thermal compliance check
  • Unit Converter: Instant kV/mm to V/mil and more
Access Engineering Suite

Live Computational Preview

// Unit Conversion — kV/mm to V/mil
Input: 20 kV/mm    Grade: Electrical Pressboard
Logic: val × 25.4
Result: 508.00 V/mil
// Minimum Insulation Thickness
T = (V_system / E_dielectric) × Safety_Factor
T = (33,000V / 22,500 V/mm) × 1.5
Result: 2.20 mm Required

Proprietary logic by ACC Insulations Engineering Team

Why Leading Transformer Manufacturers Choose ACC Insulations

Three decades of precision insulation manufacturing, deep material expertise, and transformer-focused engineering — all from a single, reliable source in India.

Established Since 1994

30+ years manufacturing electrical insulation materials for transformer, switchgear, motor, and generator OEMs across India.

CNC Precision Fabrication

Advanced CNC machining centres and hydraulic presses enable custom insulation components to your exact drawing and tolerance.

IEC & IS Standard Compliance

Every product manufactured to IEC 60641, IEC 60554, IEC 60893 and IS standards with dielectric and dimensional batch certification.

Single-Source Supplier

Pressboard, crepe paper, epoxy laminates, glass tubes, FRP profiles and machined components — all from one supplier, one quality system.

Reliable On-Time Delivery

Consistent lead times and production scheduling ensure your transformer assembly line never waits for insulation materials.

Technical Engineering Support

Our engineering team guides material selection, dielectric calculations, and dimensional specification for your specific voltage class and application.

Our Core Commitments

Expert technical advice on transformer insulation material selection

Expert Advice

Our engineers provide guidance on material selection, dielectric calculations, and insulation system design for every voltage class.

Advanced CNC machining and composite fabrication technology

Advanced Technology

Modern CNC machining, hydraulic presses, and precision milling — operated by experienced engineers for consistent results.

On-time delivery of electrical insulation materials across India

On-Time Delivery

Committed to consistent dispatch schedules for transformer manufacturers — critical materials arrive when your assembly line needs them.

IEC and IS standard quality assurance for every batch

Quality Assurance

Dielectric strength testing, dimensional inspection, and moisture verification on every production batch — not just spot checks.

Industries We Serve

ACC Insulations supplies electrical insulation materials to manufacturers and utilities across eight major industrial sectors in India.

IEC 60641 Compliant Transformer Pressboard
IEC 60554 Compliant Insulation Papers
IEC 60893 Compliant Epoxy Laminates
IS Standard Certified All Product Categories

Frequently Asked Questions

Common questions from transformer and switchgear manufacturers about our products and capabilities.

ACC Insulations manufactures transformer pressboard, pre-compressed boards, electrical grade crepe paper and tubes, electrical grade press paper, fibre glass epoxy sheets (G10, G11, FR4, FR5), glass fiber tubes, FRP pultruded profiles, densified laminated wood (DLW), and custom CNC-machined composite insulation components — for HT and LT applications in power, distribution, and industrial sectors.
Yes. ACC Insulations operates CNC machining centres, hydraulic presses, and precision milling equipment to produce custom insulation components to your exact engineering drawings and tolerances. We work with all major insulation materials — pressboard, epoxy laminates, glass fibre composites, and densified wood — and accept any profile, dimension, and quantity from prototype to production volume.
Our products comply with IEC 60641 (pressboard), IEC 60554 (insulation papers), IEC 60893 (epoxy laminates), NEMA LI-1, IS 1576, and IS 13529. Every production batch undergoes dielectric strength testing, dimensional inspection, moisture content verification, and visual quality checks before dispatch. Batch test certificates are available on request.
ACC Insulations is located at Gate No. 194, MIDC Ambad, Nashik – 422010, Maharashtra, India. We supply electrical insulation materials to transformer and switchgear manufacturers across all states in India and also export globally. Contact us for delivery to your location.
ACC Insulations has been manufacturing electrical insulation materials since 1994 — over 30 years of experience. In that time we have supplied hundreds of OEM transformer, motor, switchgear, and generator manufacturers across India, building a track record in quality, reliability, and technical support.

Ready to Get Started?

Looking for Custom Machined Insulation Components?

Send us your technical specifications or OEM drawing and our engineering team will provide a precise, IEC-compliant insulation solution — pressboard, epoxy, glass fibre, or composite.

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