High-Performance Composite Materials
ACC Insulations specializes in the engineering and manufacturing of advanced composite materials designed to meet the rigorous demands of modern industrial and electrical applications. By combining high-strength reinforcement fibers with premium thermosetting resins, we create materials that outperform traditional metals and plastics.
In the power sector, our composite materials are primarily utilized as critical insulation components within transformers, specifically in the high-stress areas between the windings and the core. They provide exceptional dielectric strength while maintaining structural integrity under extreme thermal loads.
Core Advantages
- Excellent Strength-to-Weight Ratio: Stronger than steel at a fraction of the weight, reducing overall equipment load.
- Superior Dielectric Properties: Completely non-conductive, making them ideal for high-voltage insulation systems.
- Corrosion & Chemical Resistance: Impervious to rust, oxidation, and chemical degradation in harsh environments.
- Low Thermal Expansion: Maintains precise dimensional stability even during rapid temperature fluctuations.
- Custom Machinability: Can be easily CNC machined, drilled, and fabricated into complex geometric components.
Types of Composites We Offer
We manufacture and supply a diverse range of composite sheets, profiles, and custom-machined parts to suit specific industry requirements:
- Fiber Glass (FRP) Epoxy Composites: Specifically engineered for Class F and Class H thermal insulation. Highly flame-retardant and arc-resistant.
- Phenolic Laminated Sheets: Ideal for structural support, switchgear panels, and low-voltage insulation barriers.
- Pultruded Structural Profiles: Continuous composite sections (dog bones, angles, channels) used for structural framing and transformer spacers.
Industries & Applications
Because of their versatility and durability, our composite materials are integrated into critical infrastructure across the globe.
| Our products find application in almost every industry | |
|---|---|
| Electrical | Transformer, Switch Gear, Generator, Motor, Control Panel, Etc. |
| Defence | Established Applications in the Military, Navy, and Air Force |
| Railways | Coach Buildings, Electrical Equipment, Traction Equipment, Rail Track Components, Etc. |
| Automobile | Instrument Panel, Parcel Tray, Flooring, Under Bonnet Applications, etc. |
| Foundries | Match Plates, Patterns, etc. |
| Forgings | Pattern Making, etc. |
| Textile machineries | Picking Sticks, etc. for High Speed Automatic Looms. |
| Telecommunications | Telecommunications Underground Cable Covers & Casings, Joint Boxes, Telephone Booths etc. |
| Chemical | Pipelines, Tanks, Cryogenic Applications, etc. |
| Petroleum | Off-shore applications, pipelines, Non-corrosive doors, Partition, etc. |
| Construction | Construction Doors, Flooring Material, etc. |
| Atomic Energy | Neutron Shielding Application. |
Engineering Tools Suite
Determine the exact dielectric properties and mechanical strength needed for your composite insulation. Use our interactive calculators to select the perfect grade.
